Manufacturing - Module Overview

The manufacturing module offers following functionality to users.

• Definition of manufacturing resources and their availability, and plant capacity.

• Maintenance of engineering data, resource bill, and norms for other material consumption.

• Definition and maintenance of manufacturing processes for products Maintenance of norms for    production process, quality assurance, and productivity.

• Definition of master production plan and planning of resources for the same.

• Recording of production actual record. This also covers for recording of in-process values related    to product quality, process parameters, and operating conditions of machines.

• Periodic recording of process parameters.

• Production records linked with process schedules and job-orders give stage wise accounting of WIP    and various reports related to production. The reporting covers machine-wise / job order wise /    worker-wise production, rejection, rejection analysis, productivity, efficiency. Reports give a clear    picture of shop to the production managers and line supervisors.

• Linking of work orders to orders of customers. This is to plan for dispatch and to know the  position of deliveries committed. Machine scheduling for daily production.

• Dynamic planning to take care of eventualities like revised schedule of delivery, change in priority,    urgent order, order cancellation and so on. Interactive facility to show ‘What If’ effects to reflect    new equipment / extra capacity / new shift schedule / outsourcing patterns / variation in order    forecast or production plan.

• Flash reporting for day-to-day control of shop operations,Material control to ensure accurate    accounting of material on shop and also to prevent excess consumption.

• Facility to specify targets for utilization, rejection, efficiency etc. Reporting against these targets  and variance with respect to them give insight into operations.

• Complete integration with costing.

Manufacturing  - Flow Diagram